General Color Sorting Scheme for Gu Xin Ore
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  • General Color Sorting Scheme for Gu Xin Ore

General Color Sorting Scheme for Gu Xin Ore

The Guxin universal color sorter for ores features AI‑powered dual‑sided imaging, is compatible with a wide range of mineral materials, and can operate in both dry and wet conditions. It delivers precise impurity sorting with high accuracy and substantial throughput, while ensuring stable and reliable operation.

Category:

Non-Metallic Mineral Separation Plan

Product Inquiry:

139 6505 7846/158 5516 8199

Product Description

I. Product Applications

The Guxin universal color sorter for mineral ores offers an extensive sorting range: dry sorting accommodates particle sizes from 1 mm to 5 cm, while wet sorting covers 8 mm to 5 cm. Its color‑sorting capabilities span nearly a hundred types of metallic and nonmetallic minerals, including quartz, silica, barite, orthoclase, dolomite, fluorite, glass, calcite, gypsum, calcium carbonate, rock crystal, marble, granite, salt deposits, jade, phosphate rock, talc, wollastonite, pebbles, kaolin, tungsten ore, copper ore, molybdenum ore, gold ore, and lead–zinc ores. Key features include a dual‑belt, free‑fall feeding system; support for mixed‑material color sorting; high sorting accuracy; high throughput; low carry‑over of good material; excellent yield of finished product; robust stability; low overall energy consumption; and exceptional cost‑effectiveness—distinct advantages over comparable equipment.

II. Technical Parameters

Product model

KS4-1350

KS4-1650

KS4-1950

Number of channels

512

640

768

Production (t)

15-35

20-40

25-45

Purity rate (%)

≥99

≥99

≥99

Power supply voltage (V/Hz)

220/380 (50 Hz)

220/380 (50 Hz)

220/380 (50 Hz)

Power (kW)

6.5

8

10

Air supply pressure (MPa)

0.5-0.8

0.5-0.8

0.5-0.8

Air consumption (L/min)

<4.5

<4.5

<4.5

Machine weight (kg)

2450

2600

2830

External dimensions (Length × Width × Height) (mm)

4907*1820*2727

4907*2120*2727

4907*2420*2727

Note: The above production figures are based on pebbles with a particle size of 1–5 cm, including 5% impurities.

III. Technical Advantages

1. Image Processing System: Cutting-edge DSP and FPGA processing technologies, combined with color‑ and spatial‑based multi‑mode complex algorithms, deliver “color sorting + shape sorting” capabilities tailored to various materials. With freely configurable modes, you can select from tens of thousands of material types.  
2. Camera Acquisition System: Imported high-precision camera lenses ensure clear, accurate imaging; an imported high‑precision 5400‑pixel high‑speed linear full‑color smart CCD is employed for high‑definition recognition and rapid sorting.  
3. Self-venting air valve: Equipped with a professional high-speed air valve, it delivers rapid actuation, low power consumption, and extended service life; reduces air consumption, achieves faster response, more precise impact, lower carry‑over ratio, and higher throughput; with a service life exceeding 10 billion cycles.  
4. Constant-Temperature Light Source System: LED optical design system, with multiple light source options to accommodate various materials; addresses issues such as high temperature, significant power loss, and shortened lifespan that arise from prolonged use of LED sources; ensures long-lasting durability under constant-temperature conditions.  
5. Automatic Feeding System: An advanced material-feeding detection system is employed to ensure uniform material flow.  
6. Stable tracked conveyance: It employs a tracked conveyor system, delivering excellent color‑sorting performance and stable material transport, which effectively enhances both the carry‑over ratio and the purity rate while significantly reducing material breakage during the sorting process.  
7. Wide range of applications: Corresponding operating modes have been designed for different materials, enabling a single machine to perform color sorting on various types of materials.  
8. Simple and easy to operate: Touchscreen displays from professional manufacturers, an intuitive human–machine interface, a clear and easy-to-read operation menu, and simplified settings enable customers to quickly master the various functions of the color sorter.

IV. Color Sorting Performance for Certain Ores

Ore Color Sorting Case Studies

0.3–1.5 cm calcite raw material

0.3–1.5 cm calcite product

0.3–1.5 cm calcite waste material

0.5–4 cm quartz stone raw material

0.5–4 cm quartz stone finished product

0.5–4 cm quartz stone waste

1–5 cm calcium carbonate raw material

1–5 cm calcium carbonate finished product

1–5 cm calcium carbonate waste material

3–8 cm quartz stone raw material

3–8 cm quartz stone finished product

3–8 cm quartz stone waste

Potassium feldspar raw material

Silica after color sorting

Potassium feldspar after color sorting

V. On-site Color Sorting for Some Customers