Gu Xin Perlite-Specific Color Sorter Sorting Solution
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  • Gu Xin Perlite-Specific Color Sorter Sorting Solution

Gu Xin Perlite-Specific Color Sorter Sorting Solution

Gu Xin’s specialized color sorter for perlite features a double‑layer conveyor belt design and is suitable for both dry and wet processing. It offers broad‑spectrum sorting across particle sizes from 0.5 to 8 mm, with an accuracy of up to 99.9%, and a throughput of 10–50 tons per hour, delivering stable and efficient performance.

Category:

Non-Metallic Mineral Separation Plan

Product Inquiry:

139 6505 7846/158 5516 8199

Product Description

I. Application Scenarios

● Building material insulation: High-purity perlite (≥99.95%) is used in insulation boards, fire-resistant coatings, and soundproofing materials.  
● Horticultural agriculture: Pure white, impurity-free granules used as a cultivation substrate, seedling‑raising soil, and an air‑permeable, well‑draining layer.  
● Industrial filter media: Clean, porous granules used for water treatment, air filtration, and adsorption applications.  
● Deep processing: fine classification, impurity removal, and quality enhancement of perlite powder and granules.

II. Product Positioning

● Positioning: A high-end, industry‑specific color sorter for the perlite sector, suitable for both dry and wet processing, emphasizing high precision, low breakage, a low carry‑over rate, and large throughput.  
● Target customers: perlite mines and processing plants, thermal insulation material manufacturers, horticultural substrate producers, and filter media manufacturers.

III. Particle Size Classification

● Dry sorting: 0.5–80 mm (graded color sorting)  
● Wet sorting: 10 mm–80 mm (graded color sorting)  
● Mixed sorting: 5–30 mm can be mixed and sorted without strict grading.

IV. Technical Parameters

Product model

KS4-1200

KS4-1650

KS4-1950

Number of channels

512

640

768

Production (t)

15-35

20-45

25-55

Purity rate (%)

≥99

≥99

≥99

Power supply voltage (V/Hz)

220/380 (50 Hz)

220/380 (50 Hz)

220/380 (50 Hz)

Power (kW)

6.5

8

10

Air supply pressure (MPa)

0.5-0.8

0.5-0.8

0.5-0.8

Air consumption (L/min)

<4.5

<4.5

<4.5

Machine weight (kg)

2450

2600

2830

External dimensions (Length × Width × Height) (mm)

4907*1820*2727

4907*2120*2727

4907*2420*2727

Note: The above production figures are based on quartz stone with a particle size of 1–5 cm (containing 5% impurities).

V. Core Advantages

1. Image and Algorithm Processing System  
Cutting-edge DSP and FPGA processing technologies, combined with color‑ and spatial‑based multi‑mode complex algorithms, deliver “color‑plus‑shape” sorting capabilities tailored to diverse materials. With freely configurable modes, users can select from a vast array of material types.  
2. Camera Image Acquisition System  
Imported high-precision camera lenses ensure clear, accurate imaging; an imported high‑precision 5400‑pixel high‑speed linear full‑color smart CCD is employed for high‑definition recognition and rapid sorting.  
3. Self‑priming nozzle and valve actuation mode  
Equipped with a professional high-speed air valve, it delivers rapid actuation, low power consumption, and extended service life; reduces air consumption, achieves faster response, more precise impact, lower carry‑over ratio, and higher throughput; with a service life exceeding 10 billion cycles.  
4. Light Source System  
LED optical design system, with multiple light source options to suit different materials; addresses issues such as high temperature, significant power loss, and shortened lifespan that can arise from prolonged use of LED sources; ensures long-lasting durability under constant-temperature conditions.  
5. Feeding System  
An advanced material-feeding detection system is employed to ensure uniform material flow.  
6. Crawler Conveyor  
It employs a tracked conveyor system, delivering excellent color‑sorting performance and stable material transport, which effectively increases the carry‑over ratio and sorting purity while significantly reducing material breakage during the color‑sorting process.  
7. Flexible mode with a wide range of applications  
Corresponding operating modes have been designed for different materials, enabling a single machine to perform color sorting on various types of materials.  
8. Operating System – Simple and Easy to Use  
Touchscreen displays from professional manufacturers, an intuitive human–machine interface, a clear and easy-to-read operation menu, and simplified settings enable customers to quickly master the various functions of the color sorter.

VI. Color Sorting Site