Sorting Solution for Gu Xin Glass-Specific Color Sorters
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  • Sorting Solution for Gu Xin Glass-Specific Color Sorters

Sorting Solution for Gu Xin Glass-Specific Color Sorters

The Guxin glass‑specific color sorter leverages high‑definition vision algorithms, operates in both dry and wet conditions, and precisely sorts out discolored glass, impurities, and irregularly shaped fragments, delivering exceptional sorting accuracy and adapting to a wide range of crushed‑glass recycling applications. The equipment intelligently detects color variations and contaminants, is compatible with both dry and wet operating environments, and automatically sorts different types of glass, removing waste to enhance product purity and recycling efficiency. Employing multispectral recognition technology, it handles both dry and wet conditions, rapidly separating differently colored glass and foreign matter, while maintaining efficient, stable operation to meet the demands of glass reprocessing and sorting.

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Product Description

The Guxin glass‑specific color sorter is designed for crushed‑glass recycling and recycled‑glass processing, featuring a high‑definition vision algorithm that delivers exceptional sorting accuracy. It can handle materials across the full particle size range, from 1 mm to 80 mm, and operates reliably in both dry and wet conditions, significantly enhancing the quality of the final product.

I. Product Applications:

Core positioning of the Guxin glass‑particle‑specific color sorter: purification and recycling of waste glass, refining of glass sand and aggregates, sorting of photovoltaic and electronic‑grade glass materials, production of high‑end recycled glass products, and full particle-size coverage (1–150 mm).  
1 , Recycling and reprocessing of waste glass (bottle-to-bottle / can-to-can)  
Scenario: Mixed glass from municipal solid waste and construction debris, along with mixed glass materials from recycling facilities (a blend of clear, green, brown, and blue glass, containing ceramics, stones, metals, and plastics).  
Value: Color sorting and impurity removal in a single step; accuracy ≥ 99.9%, carry‑over rate ≤ 2%, throughput of 5–50 tons per hour; post‑sorting purity meets high‑end re‑melting scrap standards, ready for direct supply to float‑glass and container‑glass plants.  
Compatibility: Suitable for all particle sizes from 1 to 150 mm; effective for particles larger than 1 cm in both dry and wet conditions; ensures stable operation in high-dust and high-humidity environments.  
2 , Refining of glass sand/glass aggregates (for building materials, terrazzo, and permeable bricks)  
Scenario: Crushed glass sand (0.1–5 mm) and glass aggregates (5–20 mm), containing foreign-colored particles, iron staining, mica, and quartz impurities.  
Value: Free from extraneous colors and impurities, with uniform color and a purity of ≥99.9%; enhances the strength, light transmittance, and aesthetic appeal of building materials, meeting the standards for high-end terrazzo, artistic panels, and permeable bricks.  
3 , Sorting of Photovoltaic/Electronic/Pharmaceutical Glass Scrap  
Scenario: Photovoltaic glass edge trimmings, electronic glass scrap, and pharmaceutical glass fragments—each requiring strict control of Fe₂O₃ content, coating residues, and discolored particles.  
Value: Precisely detects minute color and material variations; controls Fe₂O₃ content in photovoltaic glass to within ±0.003%, ensuring optimal light transmittance and minimizing kiln energy consumption; for electronic and pharmaceutical glass, removes coating residues and metallic impurities, meeting Grade A re‑grinding standards.  
4 , Sorting of flat and automotive glass waste (by composition, thickness, and coating)  
Scenario: Scrap from the dismantling of flat glass and automotive glass must be sorted by soda‑lime/silicate composition, thickness (0.5–6 mm), and coating type (AR/AG/ITO).  
Value: AI‑powered multispectral 3D recognition and automated classification; enhances the reuse rate of defective wafers, suitable for automotive glass remanufacturing and secondary processing of flat glass.  
5 , Special glass and purification of raw materials for handicrafts  
Scenario: Art glass, crystal glass, and optical glass particles contain trace impurities and color variations.  
Value: Detects micron‑scale color variations and impurities; ensures high transmittance, exceptional whiteness, and superior uniformity, meeting the stringent material requirements of high‑end crafts and optical components.

II. Technical Parameters

Product model

KS4-1200

KS4-1650

KS4-1950

Number of channels

512

640

768

Production (t)

15-25

20-30

25-35

Purification rate (%)

≥99

≥99

≥99

Power supply voltage (V/Hz)

220/380 (50 Hz)

220/380 (50 Hz)

220/380 (50 Hz)

Power (kW)

6.5

8

10

Air supply pressure (MPa)

0.5-0.8

0.5-0.8

0.5-0.8

Air consumption (L/min)

<4.5

<4.5

<4.5

Machine weight (kg)

2450

2600

2830

External dimensions (Length × Width × Height) (mm)

4907*1820*2727

4907*2120*2727

4907*2420*2727

Note: The above yields are based on a particle size of 1–5 cm (including 5% impurities).

III. Technical Advantages

1. Image and Algorithm Processing System  
Cutting-edge DSP and FPGA processing technologies, combined with color‑ and spatial‑based multi‑mode complex algorithms, deliver “color sorting + shape sorting” capabilities tailored to various materials. With freely configurable modes, you can select from tens of thousands of material types.  
2. Camera Image Acquisition System  
Imported high-precision camera lenses ensure clear, accurate imaging; an imported high‑precision 5400‑pixel high‑speed linear full‑color smart CCD is employed for high‑definition recognition and rapid sorting.  
3. Self‑priming nozzle and valve actuation mode  
Equipped with a professional high-speed air valve, it delivers rapid actuation, low power consumption, and extended service life; reduces air consumption, achieves faster response, more precise impact, lower carry‑over ratio, and higher throughput; with a service life exceeding 10 billion cycles.  
4. Light Source System  
LED optical design system, with multiple light source options to accommodate various materials; addresses issues such as high temperature, significant power loss, and shortened lifespan that arise from prolonged use of LED sources; ensures long-lasting durability under constant-temperature conditions.  
5. Feeding System  
An advanced material-feeding detection system is employed to ensure uniform material flow.  
6. Crawler Conveyor  
It employs a tracked conveyor system, delivering excellent color‑sorting performance and stable material transport, which effectively enhances the carry‑over ratio and sorting purity while significantly reducing material breakage during the color‑sorting process.  
7. Flexible mode with a wide range of applications  
Corresponding operating modes have been designed for different materials, enabling a single machine to perform color sorting on various types of materials.  
8. Operating System – Simple and Easy to Use  
Touchscreen displays from professional manufacturers, an intuitive human–machine interface, a clear and easy-to-read operation menu, and simplified settings enable customers to quickly master the various functions of the color sorter.

IV. Typical Customers

Large-scale recycling enterprise: processes up to 100 tons per day, with integrated color sorting and impurity removal.  
Glassware Factory: Recycles its own production waste, reducing raw material costs by more than 30%.  
Photovoltaic/electronics companies: Purify scrap materials to enhance resource utilization.  
Building Materials Aggregate Plant: Glass sand/aggregate refining, with significant product premium.

V. Color Sorting Site