Gu Xin’s Color Sorting Solution for Calcium Carbonate
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  • Gu Xin’s Color Sorting Solution for Calcium Carbonate

Gu Xin’s Color Sorting Solution for Calcium Carbonate

The Guxin calcium carbonate-specific color sorter is equipped with an AI‑powered intelligent recognition system, suitable for both dry and wet processing. It precisely removes foreign matter and black spots, delivering high sorting accuracy to effectively enhance material purity and whiteness, while ensuring stable operation and outstanding throughput.

Category:

Non-Metallic Mineral Separation Plan

Product Inquiry:

139 6505 7846/158 5516 8199

Product Description

I. Product Applications

Gu Xin’s calcium carbonate‑specific color sorter boasts a broad sorting range: for dry sorting, particle sizes from 16 mesh to 5 cm can be selected; for wet sorting, sizes from 8 mm to 5 cm are supported. Primarily designed for calcium carbonate, it also handles a wide array of non‑metallic materials, including quartz, silica, barite, orthoclase, dolomite, fluorite, glass, calcite, gypsum, calcium carbonate, crystal, marble, granite, salt deposits, jade, phosphate rock, talc, wollastonite, pebbles, kaolin, and nearly a hundred other minerals. Key features include a dual‑belt, free‑fall feeding system, support for mixed‑material color sorting, high sorting accuracy, high throughput, low carry‑over of impurities, excellent yield of finished product, robust stability, low overall energy consumption, and exceptional cost‑effectiveness—offering distinct advantages over comparable equipment.

II. Technical Parameters

Product model

KS4-1200

KS4-1650

KS4-1950

Number of channels

512

640

768

Production (t)

15-35

20-45

25-55

Purity rate (%)

≥99

≥99

≥99

Power supply voltage (V/Hz)

220/380 (50 Hz)

220/380 (50 Hz)

220/380 (50 Hz)

Power (kW)

6.5

8

10

Air supply pressure (MPa)

0.5-0.8

0.5-0.8

0.5-0.8

Air consumption (L/min)

<4.5

<4.5

<4.5

Machine Weight (kg)

2450

2600

2830

External dimensions (Length × Width × Height) (mm)

4907*1820*2727

4907*2120*2727

4907*2420*2727

Note: The above production figures are based on 1–5 cm-sized pebbles, with up to 5% impurities.

III. Technical Advantages

1. Image and Algorithm Processing System  
Cutting-edge DSP and FPGA processing technologies, combined with color‑ and spatial‑based multi‑mode complex algorithms, deliver “color‑plus‑shape” sorting capabilities tailored to diverse materials. With freely configurable modes and the ability to select from tens of thousands of material types, this solution meets a wide range of application needs.  
2. Camera Image Acquisition System  
Imported high-precision camera lenses ensure clear, accurate imaging; an imported high‑precision 5400‑pixel high‑speed linear full‑color smart CCD is employed for high‑definition recognition and rapid sorting.  
3. Self-priming nozzle and valve actuation mode  
Equipped with a professional high-speed air valve, it delivers rapid actuation, low power consumption, and extended service life; reduces air consumption, achieves faster response, more precise impact, lower carry‑over ratio, and higher throughput; with a service life exceeding 10 billion cycles.  
4. Light Source System  
LED optical design system, with multiple light source options to accommodate various materials; addresses issues such as high temperature, significant power loss, and shortened lifespan that arise from prolonged use of LED sources; ensures long-lasting durability under stable temperature conditions.  
5. Feeding System  
An advanced material-feeding detection system is employed to ensure uniform material flow.  
6. Crawler Conveyor  
It employs a tracked conveyor system, delivering excellent color‑sorting performance and stable material transport, which effectively enhances both the carry‑over ratio and the purity rate while significantly reducing material breakage during the sorting process.  
7. Flexible mode with a wide range of applications  
Corresponding operating modes have been designed for different materials, enabling a single machine to perform color sorting on various types of materials.  
8. Operating System – Simple and Easy to Use  
Touchscreen displays from a professional manufacturer, an intuitive human-machine interface, and a clear, easy-to-read operation menu, combined with simplified settings, enable customers to quickly master the various functions of the color sorter.

IV. Color Sorting Performance

Calcium Carbonate Color Sorting Case Study

Calcium carbonate raw material

Calcium carbonate product

Calcium carbonate waste

V. Color Sorting Site