Sorting Scheme for a Color Sorter Dedicated to Fused Quartz
+
  • Sorting Scheme for a Color Sorter Dedicated to Fused Quartz

Sorting Scheme for a Color Sorter Dedicated to Fused Quartz

Gu Xin’s dedicated color sorter for fused quartz features AI‑powered multispectral, high‑precision identification with an accuracy of up to 99.9%. It accommodates particle sizes from 16 mesh to 5 mm, operates in both dry and wet modes, and efficiently removes discolorations and impurities, ensuring superior purity.

Category:

Product Inquiry:

139 6505 7846/158 5516 8199

Product Description

I. Product Applications

Gu Xin’s dedicated color sorter for fused quartz features AI‑powered multispectral, high‑precision identification with an accuracy of up to 99.9%. It offers a broad sorting range: dry sorting accommodates particle sizes from 16 mesh to 50 mm, while wet sorting covers 8 mm to 50 mm. Primarily designed for fused quartz, the machine can sort nearly a hundred non‑metallic materials, including quartz stone, silica, barite, orthoclase, dolomite, fluorite, glass, calcite, gypsum, calcium carbonate, crystal, marble, granite, salt deposits, jade, phosphate rock, talc, wollastonite, pebbles, kaolin, and more. Key highlights include a dual‑belt, free‑fall feeding system that supports mixed‑material color sorting, delivering exceptional sorting accuracy, high throughput, minimal carry‑over of good material, superior yield of finished product, robust stability, low overall energy consumption, and excellent cost‑effectiveness—distinct advantages over comparable equipment.

II. Technical Parameters

Product model

KS4-1350

KS4-1650

KS4-1950

Number of channels

512

640

768

Production (t)

15-30

20-35

25-40

Purification rate (%)

≥99

≥99

≥99

Power supply voltage (V/Hz)

220/380 (50 Hz)

220/380 (50 Hz)

220/380 (50 Hz)

Power (kW)

6.5

8

10

Air supply pressure (MPa)

0.5-0.8

0.5-0.8

0.5-0.8

Air consumption (L/min)

<4.5

<4.5

<4.5

Machine weight (kg)

2450

2600

2830

External dimensions (Length × Width × Height) (mm)

4907*1820*2727

4907*2120*2727

4907*2420*2727

Note: The above production figures are based on a particle size of 1–5 mm (including 5% impurities).

III. Technical Advantages

1. Image and Algorithm Processing System  
Cutting-edge DSP and FPGA processing technologies, combined with color‑ and spatial‑based multi‑mode complex algorithms, deliver “color sorting + shape sorting” capabilities tailored to various materials. With freely configurable modes, users can select from a vast array of material types.  
2. Camera Image Acquisition System  
Imported high-precision camera lenses ensure clear, accurate imaging; an imported high‑precision 5400‑pixel high‑speed linear full‑color smart CCD is employed for high‑definition recognition and rapid sorting.  
3. Self‑priming nozzle and valve actuation mode  
Equipped with a professional high-speed air valve, it delivers rapid actuation, low power consumption, and extended service life; reduces air consumption, achieves faster response, more precise impact, lower carry‑over ratio, and higher throughput; with a service life exceeding 10 billion cycles.  
4. Light Source System  
LED optical design system, with multiple light source options to suit different materials; addresses issues such as high temperature, significant power loss, and shortened lifespan that can arise from prolonged use of LED sources; ensures long-lasting durability under constant‑temperature conditions.  
5. Feeding System  
An advanced material-feeding detection system is employed to ensure uniform material flow.  
6. Crawler Conveyor  
It employs a tracked conveyor system, delivering excellent color‑sorting performance and stable material transport, which effectively enhances both the carry‑over ratio and the purity rate while significantly reducing material breakage during the sorting process.  
7. Flexible mode with a wide range of applications  
Corresponding operating modes have been designed for different materials, enabling a single machine to perform color sorting on various types of materials.  
8. Operating System – Simple and Easy to Use  
Touchscreen displays from professional manufacturers, an intuitive human–machine interface, a clear and easy-to-read operation menu, and simplified settings enable customers to quickly master the various functions of the color sorter.

IV. Color Sorting Performance

V. On-site visits by selected domestic and international clients